Posted 23 March 2006 - 11:45 AM
For all of you who are having issues with any of the following:
I hear complaints about foam being too soft, not being straight, shrinking and/or expanding upon heating, and not having flat ends when cut.
THERE IS STILL HOPE!
Granted, this solution to your problems isn't exactly the most inexpensive, but it is done with nothing but THE most accessible materials around right now.
And yes, it works. REALLY well. These are the darts I use.
You'll need a pack of 1/4" slingshot weights (or whatever you use for weights, but trust me, these things are killer weights for darts). They're at Wal-Mart, Sport Chalet...just about anywhere that has a sports section that sells slingshots/BB guns/Paintball guns, etc., in 200-250 piece boxes.
Next, of course, some low-temp hot glue. DO NOT use Hi-temp; your foam will be toast.
Lastly, get some dart tag refill packs.
Get a pair of scissors. Gently squeeze the dart between your fingers near the base of the stock tip to find out where the rubber inside the dart ends, and just snip the tip off underneath this rubber. That should take all of a second or less.
Drop the tip in a trash can, add the foam blank to your pile.
To actually make the blank-to-dart conversion, make sure your lo-temp gun's ready. To avoid angled tips, I use the back end of the stock darts for the tip of my stefans. The end I cut the stock tip off of becomes the back of the dart.
Stick the tip of your lo-temp glue gun into the hold on the flat end. Twist it around a little bit. This is NOT to make a gaping maw out of the hole in the dart. It is merely to expand the size of the hole a little bit.
Now, squeeze some glue down into this same end of the dart. The glue will go down and catch on the walls of the inside of the hollow foam, and will quickly plug it up. Fill this space that now has been plugged until the glue is almost to the top edge of the foam. The hot glue plug you ahve made should NOT fill the entire length of the dart. Only about 1/4 of the dart will have glue in it. This hapens naturally, so don't worry about being precise.
Now, take your slingshot weight, and push it down into the hole. The top of the weight should be flush or just above flush with the top of the foam. Notice how the weight is a perfect fit for the stock hole in the dart since you slightly expanded it at the beginning with the tip of your glue gun.
Now pick up your glue gun and squeeze some glue DIRECTLY onto the top of the weight. It doesn't look prety now, but hang tight.
This small misshappen mound of glue is all that you need. Drop the hot glue gun (ok, set it down nicely on your workbench) and stick the index finger of your free hand into your mouth. Don't be too slobbery, but make sure the pad of your finger is wet. Using the pad of your finger, press down on the top of the mound of glue, and use your finger to brush the glue down and around the weight. You can shape the dome with your finger without worrying about the glue sticking to your finger because your finger is a slick suyrface due to your licking it.
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