#1
Posted 13 June 2011 - 08:25 PM
With this build I attempted to address some of the problems that I saw with pump action homemades; unnecessary sheath/parts, no slamfire, no rainbow catch.
Materials
2" PVC
2" PVC Tee
1 1/2" PVC
1 1/2" PVC coupler
1 1/2" to 1/2" PVC bushing
1/2" polycarb sheet
1/4" polycarb sheet
1/8" polycarb sheet
[k26]
1/2" Nylon rod
String/rope
1 1/2" neoprene washer
1 1/4" neoprene washer
7/8" steel washer
1 1/4" steel washer
Assorted 6 32 machine screws (including set screws
(two of some sort of catch spring)
Wood (or other handle material)
Recomended tools
Scroll saw
Dremel, preferably with bits
Drill press
Screwdriver
1/16" allen wrench (for 6 32 set screws)
Goop
First,
cut a slot in the 1 1/2" PVC; 6 3/4" long, 3/4" wide
Then break out the scroll saw, making these with a dremel isn't recomended.
The front plate is 1/2" polycarb, the hole in the middle is 1/2" across, enough to fit the nylon rod through. the slot is 1/8" wide and 1 1/4" long. The round section needed to slide inside 1 1/2" on my blaster, if you use 1 1/4" or something else for the plunger tube, you will need to change that. the strait section is 1 1/4" long.
These parts are 1/4" polycarb, from left to right, the rear plate, stabilizer and the catch.
the rear plate has only the hole for the nylon rod and the part of it that follows the curve of the PVC. the stabilizer has the same dimensions as the front plate. The catch plate has the hole drilled and tapped about 1/4" from its bottom and the strain section is 1/2" shorter than the other parts, I made it a rectangle because it didn't need to be round anywhere.
The trigger is 1/8" polycarb (or in my case delrin) the only important bits are the ramp on the right, the drill hole, and where your finger goes.
Attach the trigger and catch with a set screw as shown:
And finish the catch system assembly with the front plate in front and the stabilizer in the rear with set screws again, put the catch springs in now as well:
Now the catch-trigger system is done.
Assemble the plunger rod
The spacer is 3 1/2" long, made from sliding 1/2" polyester onto the plunger rod and 5/8" polyester over that, there are other materials that will work just as well. The catch is 9" back from the front end and the plunger head(this pic is from before I updated the plunger head, it should be the 7/8" steel washer followed by the large then smaller neoprene washers and the bigger steel washer).
Finally drill a hole in the rear of the nylon rod for the string. This resets the direction after every shot as well as making it dry-fireable, it could be vertical instead of horizontal, just remember which way it needs to go.
Now, back to the plungertube (1 1/2"PVC), on the end opposite the slot, goop and screw on the coupler and bushing, let dry and insert the plunger rod then the catch-trigger assembly, check to see how well the parts fit, sanding may be required.
Drill, tap and screw until the rear plate is in position at the very end of the plunger tube, locking all the parts in.
Test to see how well it functions.
It should function like so:
Push the catch-trigger assembly forward to prime it, pulling the trigger now should do nothing
Now pull back the catch-trigger assembly, either holding down the trigger or not.
If you hold down the trigger, the ramp on the trigger will be moved by the rear plate pulling the catch down, out of the catch notch, If you aren't holding down the trigger the ramp will force the trigger to turn instead of disengaging the catch.
FINISH IT
You will need (things) on top of the plunger tube to decrease the space between the 1 1/2" and 2" PVC, this helps keep it from wobbling as much but it still wobbles.
Cut the 2" to about 14" or so, whatever is comfortable. and attach the Tee, then make a handle and attach it like so:
Cut stuff out so the catch-trigger assembly will fit
(A polycarb handle might be a better choice, though harder to attach to the PVC)
Make something (out of mirror polycarb) to attach the catch-trigger assembly to the handle (sideplates, just like a +bow right?)
Deal with the string and attach the two sections together.
Rest
Primed
Ready to fire
Post questions and junk, I don't want to deal with PMs.
Rainbow Clan
#2
Posted 13 June 2011 - 08:45 PM
#3
Posted 13 June 2011 - 08:48 PM
#4
Posted 13 June 2011 - 09:19 PM
@Wicket: I'll say no, though this is probably a lot cheaper to make that those.
Rainbow Clan
#5
Posted 14 June 2011 - 08:23 AM
Great job taking components of standard springers and making a simpler, more compact blaster with even more features!
Edited by Boot, 14 June 2011 - 08:24 AM.
#6
Posted 14 June 2011 - 03:43 PM
I'd like to see an overview shot of the plunger rod and updated plunger head. One thing though, - What's keeping your plunger rod from turning? The strings in the back?
#7
Posted 15 June 2011 - 04:22 PM
The catch is non-standard.Wow, this is really cool. It's a lot like something I've been working on, plus slamfire, without an omnidirectional catch (just an updated RTP). I don't really keep up on the rainbow catch stuff, but is your catch design a standard design? I like it a lot more than the couple I've made and others I've seen.
I'd like to see an overview shot of the plunger rod and updated plunger head. One thing though, - What's keeping your plunger rod from turning? The strings in the back?
Yeah it's the string.
When I took it apart I noticed some damage to the seal caused by the bolts I used to attach the front coupler on during the priming action.
Solution 1 use one really long bolt.
Solution 2 solvent weld the front coupler on instead of bolting.
Rainbow Clan
#8
Posted 15 June 2011 - 06:06 PM
Solution 1 use one really long bolt.
Solution 2 solvent weld the front coupler on instead of bolting.
Or you could eliminate the coupler by getting a smaller bushing and just shoving it in the end of the plunger tube (adding e-tape as necessary). A 1.25" to 0.5" bushing may work nicely, but I'm not 100% on that.
Only problem is, if you do that to this one, it will reduce the draw length and may (pretty sure) mess with the trigger. If making one start to finish, though, one can simply increase the length of the plunger tube by an inch or two.
By the way, very nice work on the design.
-Jwasko, STILL Sole Surviving member of Steel City Nerf and Sober Sister of the Sex Dwarves
We NERF ON all day, and FUCK OFF all night
#9
Posted 16 June 2011 - 01:42 PM
If I remember correctly a 1 1/4" to 1/2" bushing is just a little to big, the next size down is 1" to 1/2" which would work, just with a lot of etape.Or you could eliminate the coupler by getting a smaller bushing and just shoving it in the end of the plunger tube (adding e-tape as necessary). A 1.25" to 0.5" bushing may work nicely, but I'm not 100% on that.
Only problem is, if you do that to this one, it will reduce the draw length and may (pretty sure) mess with the trigger. If making one start to finish, though, one can simply increase the length of the plunger tube by an inch or two.
By the way, very nice work on the design.
Only the draw length would be reduced, I know this because I put a 1 1/4" steel washer with a spacer behind (on this one), in front of the plunger head reducing the draw by about 1/2", it primes a little sooner, that's the only difference.
(don't do what I did, The 1" to 1/2" bushing bolted in is probably the best solution.)
Edited by atomatron, 16 June 2011 - 01:44 PM.
Rainbow Clan
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