STEP 1. Remove all your screws. There are an obscene amount. No caps or anything. Here is a pic of the internals to reference:
So go ahead and rip out the plunger tube. One thing I found iteresting is the spring (which is pretty weak, I actually do have a replacement for it) is tapered at one end. One end is wider than the other. Fit a dremel drill bit into your dremel and widen the hole at the end of the plunger tube:
Don't over do this. It will ruin the seal with the shells. I also liked how all the moving parts were very well lubed. There was no need to apply lube to the plunger head. Put some etape on it, but I was out so I didn't.
Now, believe it or not, we are done with internal modifications. Close it up, and make sure it rotates well. I haven't had any skipping problems, it is like the razorbeast on crack.
Next, the shells. Well, they are buzbee shells that snap together. They have huge restrictors. When I put my hand on the end of the barrel and fire with no dart, I can feel a good burst of air hit it. With a shell in, nothing. Take that same dremel drill bit and take it to the hole in the back of each shell. Make it look something a little cleaner than this:
There is a ring on the back of the shell, get rid of all the plastic in that, and drill out the barrel post.
Now take your dremel sanding bit and sand the shit out of the inside of the shell, enough to fit some PETG in. End result should look like this:
Now take a small piece of 17/32 brass and cut it to about 1/2 inch. Glue it into the back of the PETG:
Cut the PETG down to just overlaping the end of the shell:
Hot glue it in there. Clean up any residue glue on the lip, or it won't rotate properly.
Rinse and repeat 29 more times. I only did it twice before doing the write up. I did one without the brass too, accuracy went up.
You are done now.
Now the part you have all been waiting for: Ranges.
I don't have a good length halway in my house, nor an open area to test it in. My longest hallway is 35ft long, and the darts hit the end of it with a bit of drop and a good smack. Im going to guess 50-55ft. The spring can definitely be replaced, and the plunger seal isn't the best either. The faux barrel also kills range a bit.
Expect another episode of the BBCB in a few days.
Edited by mystefansdontflystraight, 30 January 2009 - 09:47 PM.