Materials:
3.5 inches or so of 3/4 OD PETG tubing (vary length to match your arrows).
3.5 inches or so of 1/2 PETG. (9/16 if it's not OMC's)
1.5 inches of 1/2" copper pipe. Thin wall preferably.
One copper pipe to male NPT thread fitting.
One little strip of metal, cut slightly larger than the inside diameter of the fitting. About 9/16".
Adhesive (Goop is nice, hot glue works okay too)
Basically, construction consists of nesting everything together and sealing it up.
First step is installing the strip of metal in the fitting, to prevent stefans/streamlines from getting sucked in to the plunger tube. Not really needed if you only use stock darts.
Next, insert the piece of pipe in the fitting. You can solder it, if you like, but it's not necessary. Just using a little adhesive and it will be fine.
Next, we nest the narrow PETG inside the copper pipe. It's usually tight enough to not require adhesive, but a little goop will keep it from coming out on it's own. I also wrapped the end in e-tape to reduce dead space when using arrows. You can also use adhesive instead.
Next up, just nest the larger PETG over the fitting and the E-tape. I used a single bead of hot glue around the pipe at the fitting and then quickly added the PETG.
Lastly, use a strip of tape to cover the back edge of the large PETG. Just so it doesn't snag your arrows.
There you go. All done. Wait for your adhesive to dry and you can screw it in to any weapon with a threaded 1/2" coupler.
Variations:
Depending upon your darts and play style, there are a couple of easy variations.
If you only use stock darts, like taggers, then you can use a short (2" to 2-1/2") section of CPVC instead of the narrow PETG, copper pipe, and metal strip. This way, your outside tube acts as an additional larger barrel. Much like using brass nested in sch. 40 PVC.
If you are using non-nerf missiles or arrows, like those that come with a spy gear launcher, BBBB, or mega missile, then they have a much more narrow inside diameter and need smaller pipe. Most aquarium shops that have the 3/4 OD PETG will also have something like 11/16" OD, which should work okay.
Questions? Comments? Advice? Jeers?








